1964
E Type FHC (CB)
15,862 original miles |
I was delighted to hear from Carl and Carrie following their adventures at the fabulous Santa Fe Concorso, held last weekend. The Santa Fe Concorso is one of the most prestigious Concours events in the country, with only the very best and most significant cars being invited to attend. This year saw a spectacular gathering of cars, including several D Types, C Types and XKSS's, one of which was the famous ex-Steve McQueen car.Congratulations Carl and Carrie! I have no doubt Sidney Seligson was smiling down on the event, immensely proud to see his special ordered E Type rubbing shoulders with genuine automotive royalty.
Dear Dan,
I hope you're doing well. We were honored to show the 'Factory Race Car' at the Santa Fe Concorso this past weekend. The Concorso was fabulous! E-liza, as she is now known, was awarded 2nd place in the Sports & GT 1960-1966 Class. First Place went to an impeccable 1962 Ferrari 250 GT/L Lusso. We greatly enjoyed the 100 mile mountain run. What fun! E-liza was flawless. We really enjoyed chasing the C and D Types, as well as the XKSS's, three of each. We did see the temperature gauge rise a couple of times in traffic, but quickly corrected at speed. I hold the original 2 blade fan responsible!
The car was continually surrounded by a friendly crowd. Too many compliments on the quality of the restoration and finish of the car to count! I was amazed at the number of people that follow the restoration projects on your website. I know you and I visited once regarding the number of monthly hits on the site. I now understand why. I suspect you will have many more clients after seeing E-liza in the 'flesh'. The judges were also impressed with all of the original documentation.
I'm not trying to rub salt in the wound (I did see your comments regarding selling us E-liza on your new Facebook page yesterday), but I wanted to congratulate you personally, and all of the artists at Classic Jaguar for making a young boy's dream come true (43 years later).
Carl
& Carrie Britton
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most beautiful cars! |
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Applying the finishing touches to any restoration is always fun, never more so than with this wonderful old E Type.
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As we complete this special project, I find myself hoping that Sidney Seligson would have approved of our work...
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Installing headlmaps, front bumpers, seats...
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Restoring and retrimming the seats (part 2)...
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Restoring and retrimming the seats (part one)...
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Just a couple of teaser photos before a more substantial update for you next week..
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I am pleased to report that we have now test run the engine and everything went smoothly and according to plan. Click on the photo below for a video of Chris running the car through the gears on the Dyno.
I couldn't resist staging a photo of the original spare wheel and tire in place in the boot compartment, complete with factory applied cosmoline.
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the ground |
Engine and transmission now installed....
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Carlos using a little modern technology to make sure the boot floor rails are perfectly laid out. I wonder what the ladies and gents at the Jaguar factory in 1964 would have thought about using lasers to help them install the luggage rails...
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Installing chrome and interior trim....
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We have now received back your chrome plating....
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Installing front and rear suspension systems...
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Painting the bonnet, installing the engine frames...
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during the reassembly |
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Earlier today, we were honored to receive a visit from renowned Jaguar author, Dr. Tom Haddock. He loved your car's new Carmen Red paintwork and was also blown away by all the original factory documentation that survives with the car. For the record, Tom thinks you made absolutely the right decision to retain the original data plate.
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painted your car last week |
Thirty years ago I attended the National Classic Motor Show at the NEC (National Exhibition Center) in Birmingham, England. At that show I had a profound, life changing encounter with a 1967 Carmen Red E Type coupe. The car had been superbly restored and the quality of the bodywork and paint almost moved me to tears. It was the most beautiful thing that I had ever seen. Now, three decades later, in the imortal words of Pink Floyd, I've got that feeling once again.Yesterday evening Gerardo painted your car - and he absolutely nailed it. This is some of the best paintwork Classic Jaguar has ever done. I hope you like it.
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Gerardo has now cleaned up and painted the underside of your car, which looks just like the day it left the factory in 1964.
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Applying fresh Carmen Red at appropriate points throughout the cabin and boot compartment.
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Applying Carmen Red to the underside of the bonnet...
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We have now rebuilt your carbs to 'new' condition...
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After numerous test spray-outs, we have finally settled on a Carmen Red formula which I think is closest to the original. I did not care for the standard Glasurit, RM Diamont, DuPont or PPG formulas, all of which were either too 'pink' or too dark. The best Carmen Red we tested, with just the right amount of 'orange', was actually from Spies Hecker. The BASF laboratories are having the SH sample formula-matched to our RM Diamont paint system. It has been a lot of effort getting precisely the right color, but the finished result will be worth it in the end.
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We have now finished blocking the Slick Sand and your car has been primed with Glasurit high build primer. We have also carefully removed the service stickers from the driver's door shut face panel and will reinstall them once the painting process has been completed.
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Your IRS rebuild has now been completed and the front suspension has been Nickel plated and re-bushed...
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Alec did a beautiful job of rebuilding and assembling your pedal box. The original Dunlop brake master cylinders have been re-sleeved and rebuilt, and he took care to use all original fasteners, re-plated with black oxide.
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Lots of progress since our last report. We have been busy restoring and rebuilding various components, including the Trico brake reservoir
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overspray and slightly ineffective masking template |
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Unfortunately, the gearbox internals have suffered from decades of immobility. In fact, anything above the level of the transmission oil has rusted quite badly. The only solution is to replace the gears, the shifter rail and the input shaft assembly with good used alternatives. The output flange also had some rust pitting right where the seal rides, so we decided to replace that as well, just to be safe.Better (and more interesting) news with the flywheel and clutch. As previously reported, the flywheel for this E Type is the lightest factory unit we have ever seen. Furthermore, it had an unusual diaphragm style pressure plate installed at the factory, in conjunction with a 10 inch Borg & Beck clutch disc. This pressue plate provides a weight saving of almost 4 lbs over the more common spring type clutch typically fitted to 3.8 E Types.
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replaced that too |
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shouldered bolts, installed from the engine side |
on the clutch side |
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factory item we have not seen before |
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Time to begin rebuilding the IRS and gearbox...
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powder coated |
will be sleeved in stainless prior to rebuild |
The body has now been fully assembled with latching doors, bonnet and tailgate. Panel fit is perfect throughout.
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The bodywork has now been completed and the car has been put into Slick Sand. The next stage will be to reinstall the doors and tailgate with a full compliment of slave rubber seals and latches. Once we are satisfied that the panel fit is absolutely perfect, the Slick Sand will be blocked with 120 and 180 grit - which is the last step before priming and painting.
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With the bonnet stripped to bare metal, we were able to see that it was in perfect condition. Truly the best condition original bonnet we have ever seen.
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metal |
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We decided to completely disassemble the bonnet to make sure all the hidden flanges were in perfect condition - which they were. The original engine frames are absolutely as new. The last photos in the sequence show John using the spot welder slide hammer to remove minor dents in the driver's door.
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be media blasted |
perfect condition |
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for primer |
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The following photogaphs show John fabricating and installing a replacement for the tornado damaged outer gutter rail, as well as the headliner side panel.
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and gutter seam were straight |
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panel removed |
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in place |
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forward |
The engine rebuild has now been completed...
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gasket was used |
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Final assembly of rebuilt engine...
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installed on exhaust side |
and was therefore re-used |
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and tensioners |
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Assembling the short block...
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Assembling pistons and rods...
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and machined for rear seal upgrade |
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you will ever see |
With the body on one of the rotisserie jigs we cleaned up the underside of the floors and were amazed to find them in virtually the same condition they would have been 45 years ago. Darrell has now repaired the dent we found on the inside of the tailgate, and Carlos has repaired and cleaned up the original boot floor mat. There were a couple of small holes in the hardura mat that needed patching, but we felt it had such a nice patina overall that it would have been a shame to simply replace it. We will be replacing the head liner, moquette and carpets.We also found some old Castrol service reminder stickers, similar to the ones stuck to the driver's door shut face panel. The plan is to start applying those again once we get the car back on the road - with a 45 year gap between services!
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as clean as rest of the car |
panel of the tailgate |
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and cleaned up very well |
barely visible (marked X) |
reminder sticker was applied |
Time to strip the body to bare metal. We debated long and hard about whether to strip the engine frames and the firewall, and in the end decided that it was the right thing to do. The good news is that once we had removed all the paint we found that the damage caused during the 1979 tornado wasn't as bad as we had expected. It appears to have been limited to superficial dents in the roof above the driver's door and rear quarter light window, the left rear wing and the left side of the tailgate. Even better news is that we have confirmed that the car is absolutely 100% rust free. It is truly the most rust free original E Type that we have ever seen.
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tornado of 1979 |
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minimal |
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vicitim to the tornado |
collision shop.. |
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worm infestation |
shop holes |
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and firewall |
The following photos show Kevin checking the main and rod bearing clearances, as well as measuring the deck height (required as part of the formula for calculating compression ratio). With a .040" composite head gasket, the actual compression ratio ended up at 9.5:1.
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bolts |
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We have now completed the machine work on the cylinder which is ready for final assembly.
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assembly |
We have now finished honing the cylinders to fit new forged pistons. The block has been surfaced, the rods have been rebuilt, and we are almost ready to assemble the engine.
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saving over original cast version |
cosmetic polishing |
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from a different CJ rebuild) |
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With the new top hat cylinder sleeve installed, we then surfaced the deck of the block....
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with the boring bar |
were remarkably unclogged |
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to be surfaced |
Yesterday we completed the align hone on this engine and began the process of cutting out and replacing one cylinder sleeve.
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After numerous hide food treatments, the seats are now looking great and the original leather is soft and supple.
I was talking with my friend Bill Terry about this engine the other day and he said the only time he had seen the rods and crank polished at the factory, the way they were on this engine, was in the D Type race cars. Neither of us have previously seen an E Type engine with this feature, although I suspect the lightweight cars of 1963 almost certainly received the same treatment.
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it was welded |
surfaced later |
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clearance |
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The following photographs show the reconditioning of the original hide seat covers. I think you will agree, Carlos did an outstanding job. The hides were first deep cleaned using an alcohol solution, before being sanded, filled, sanded again, then re-dyed. The finished result is exactly what we were looking for. They don't look new, rather they look like 46 year old seats that are in remarkable condition for their age.
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handle bracket still present |
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the cracks are filled, then sanded again |
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so we made new ones |
hide |
shot |
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With the block completely disassembled, we are able to get a good look at what the factory did for the extra 190 quid they charged in relation to their polishing of the crankshaft and connecting rods. We have never seen anything like this before. The rods must have looked like chrome when this engine was first put together, and the crankshaft clearly has a lot of man hours invested smoothing out any casting imperfections. Interestingly, more than a year before the introduction of the 4.2 model, the factory engine builders used what was to become a 4.2 style oil pump with the larger ID oil pick up pipe.This engine really has a special feel to it.
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We have now tested this factory ported and polished cylinder head on the flow bench, with somewhat surprising results. The (cfm) numbers on the intake side are virtually the same as numerous stock cylinder heads we have tested. The intake runners have certainly picked up some velocity, but not much in terms of actual flow. The exhaust runners, on the other hand, flow about 15 cfm more than we typically see in the stock 3.8 heads we test. Having the intake manifolds matched to the intake ports, which we know was done at the factory with this car, has no doubt provided further gains when compared to a stock E Type.After much deliberation, we have decided to rebuild this cylinder head as close as possible to the original 'factory race' specification. In the interests of increased reliability and longevity, we will be upgrading to CJ stainless steel valves and CJ magnesium bronze guides, as well as installing intake valve seals and a tappet hold down kit on the exhaust side.
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and will be welded and reshaped |
would find in a stock engine |
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First up on this project will be a full engine rebuild. Although the car has only been driven 15,862 miles, the engine seized while the car was in storage during the years following the 1979 tornado. Following Sidney Seligson's death in 1999, someone apparently removed the cylinder head, presumably in an attempt to free up the pistons, but never completed the work. During our rebuild, it will be interesting to flow test the intake runners to see what sort of flow numbers the factory achieved with their race porting. I am undecided whether to build the engine to precisely the factory spec, or whether we should apply some of the lessons we have learned in the intervening 44 years of engine development. More on that later....
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absolutely rust free |
E Type we have ever seen |
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damage and should be saved |
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face panel |
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at the factory |
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plastic wrapper |
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rust free |
on brake reservoir |
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hit the car during a tornado on 4/10/79 |
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just 13 lbs |
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racing upgrades |
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stamped yesterday |
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