Type FHC (RF)
Total mechanical overhaul, bare metal repaint, CJ alloy bonnet
|Restoration Log by Dan Mooney
We have now stripped all the old paint, primer and bondo from the bodyshell. I am happy to report there were no nasty surprises lurking beneath the paint!
When embarking upon any bare metal repaint project, there is always some degree of trepidation about what we might find lurking beneath trim, carpets, and ultimately beneath several layers of paint and body filler. Unfortunately, more often than not, we uncover major corrosion issues that can significantly affect the scope of the project. On this occasion, I am delighted to report that the structural condition of your car appears to be remarkably solid. In fact, the main floors, inner sills and boot floor are as solid as you could ever hope to find in a 50 year old E Type!
|Stripping away as much of the interior as
necessary to repair/replace footwells
|Draining gad tank prior to storage mean the
original tank is in great shape!
|Factory applied cosmoline still on spare
||Boot floor is bone dry and appears to be
|Main cabin floors are extremely (unusually)
||New Team CJ alloy bonnet has already been
Your firewall has now been stripped, repaired and repainted.
|Repaired firewall sealed in epoxy primer
||Stabilizer bracket now repaired and welded
back in place
|4 coats of Old English White has the
looking like new again
|Nickel plated suspension and brake
I am delighted to report that your Stage Two 4.7L engine rebuild has now been completed!
|Preparing the main caps for an align hone
|Align hone in progress
||Main caps following the align hone
|Measuring forged stroker pistons prior to
torque plate honing process
|Balancing the billet stroked crank
|Surfacing the block with timing
chain cover installed
|Preparing components for final assembly
||Carrillo rods and forged CJ pistons
|Beautiful billet RBR oil pump
|Measuring the deck height (zero)
|Assembling the short block
|Custom Cometic head gasket
|Another Stage Two 4.7L stroker build
||Time to get the engine bay ready for the
|To be continued!
|Repair panel now welded in place
Lots of progress in the CJ engine shop...
|Tearing down the cylinder head
||Measuring cam saddle warpage (.015)
|Machining cam cover rails
||Custom CJ valve seats installed
|Honing valve guides
||Magnaflux crack checking block
|Very healthy gains on the flow bench
following our portwork
|Measuring custom top hat liners
|Exhaust runner after porting
||Porting intake runner picked up more than
|Machining out old sleeves
||Some minor cracks will be taken care of
|Machining exhaust gasket flange
||Surfacing deck of cylinder head
I am delighted to report that we have this exciting new project underway. This car will receive a total mechanical rebuild featuring a host of high performance reliability upgrades. Once finished, this will be one of the fastest road legal E Types in the world.
|Chris about to remove your engine and
|Car has a much earlier picture frame
||Rear stabilizer bracket has been subjected
some industrial welding in the past
|Home made bonnet hinge
||Engine and transmission rebuild already