Job # 1962 (MW) - 4.2 E Type Stage One engine rebuild

Assembling the short block, surfacing the cylinder head....

We are almost ready to assemble the short block...

Rods have been re-sized, re-bushed and balanced	Balancing the crankshaft
	Block is painted inside and out prior to assembly
Glyptal paint used inside block

The following sequence of photos show the head and block in process. The block is having its new top hat sleeves installed and the head is currently being ported. Interestingly, this particular head flowed better than almost any other unmodified head we have tested, particularly on the intake side. The cylinder head was warped about .0015" so had to be straightened before work on it could begin in earnest.

Flow testing your cyl head	Pressure testing head
Water jackets bheind old liners were completely blocked	Cam saddles tested for straightness and cam bearing  clearances after straightening process
Base line - exhaust	Base line - intake
	'
Machining out old seats	Heating block in oven for sleeve installation
Block is smoking hot, sleeves are frozen	First of the new top hat sleeves installed

I am pleased to report that we now have this rebuild underway.

Block will be sleeved and align honed	Camshafts will be reground
Front and rear crank seals will be upgraded	CJ forged pistons